PP Plastic Hollow Concrete Formwork for Construction Production Line

• Customization: Available
• After-sales Service: Provide
• Warranty: 1 Year
• Model NO.: ASM-H-08
• Board Layers: Multilayer
• Screw No.: Single-screw
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Customized: Customized
• Condition: New
• Transport Package: Wood Case with Plastic Film
• Specification: 40*15*18m
• Trademark: ACEMIEN
• Origin: China
• HS Code: 84778000
• Production Capacity: >1000pieces/a Year

Product Description

Product Description

PP Construction Hollow Board Production Line
The production line can use PP raw materials and adopt a single-screw extruder to produce three-layer hollow sheets. The quality and specifications of the produced plates meet the requirements of the demanding company.
The extrusion machine mainly consists of feeding system, main extruder, extruder vacuum system, screen changer, metering pump, extrusion die, vacuum setting die, water circulation cooling system, setting table vacuuming system, cooling bracket, Traction machine, longitudinal trimming machine, horizontal cutting machine, stacking table, electrical control system, etc.

Formwork Type Performance	PP Hollow Construction Formwork	Common Plastic Formwork	Wood Formwork	Bamboo Plywood
Abrasive Resistance	√√√	√√	×	×
Corrosion Resistance	√√√	√√	×	×
Tenacity	√√√	×	×	×
Shock Strength	√√√	√	×	×
After Absorbing Water	No Deformation	No Deformation	Easy to deform	Easy to deform
Demould	No need mold release agent	No need mold release agent	Need mold release agent	Need mold release agent
Bending Strength	√√√	×	×	×
Weight (kg/squermeter)	7kg	15kg	7.2kg	7.5kg
Recycle	√√√	√√√	×	×
Processibility	√√√	√√	×	×
Environmental	√√√	√√√	×	×
Use-cost	Low	High	High	High
Reusable Time	≥50	10-20	3-6	6-8

Product Advantages:
No.1. Smooth and clean.The splicing of the formwork is strict and smooth, and the surface degree and finish of the concrete structure after demoulding exceed the technical requirements of the existing clear water formwork.
No.2. Portable and easy to install.Light weight, strong process adaptability, can saw, planer, drill, nail, can be composed of any geometric shape, to meet the needs of various shapes of building die.
No.3. Simple stripping.Concrete does not stick to the surface, no need of demoulding agent, easy demoulding, easy to remove ash.
No.4. Stable weather resistance.High mechanical strength, in - 20 ºC to + 60 ºC temperature conditions, contractive, not wet bilge, no crack, deformation, stable size, alkali resistant anticorrosive, waterproof, flame retardant from rat pest control.
No.5. Beneficial to maintenance.Templates do not absorb water, no special maintenance or storage.
No.6. High variability.Types, shapes and specifications can be customized according to the requirements of construction projects. 
No.7.Reduce costs.More times of turnover, plane mold turnover more than 50 times, column and beam mold not less than 40 times, low cost.
No.8. Energy saving and environmental protection.Scrap and waste templates can be recycled, zero waste discharge.

PP Hollow Formwork Standard Size (Customizable)
Thickness(mm)	Width*Length(mm)	Weight(kg)
15	915*1830	14-15
16	915*1830	15-16
17	915*1830	16-17
18	915*1830	17-18
15	1220*2440	24-25
16	1220*2440	26-27
17	1220*2440	27-28
18	1220*2440	29-30

Machine list:

No.	Machine	Qty.
1	Screw loader	1set
2	ASM110/35 single screw extruder	1set
3	Screen changer	1set
4	Metering pump	1set
5	Extrusion mould	1set
6	Calibration mould	1set
7	Mould shelf	1set
8	Vacuum calibration table	1set (3 groups)
9	Mold temperature controller	1set
10	Vacuum system	1set
11	Chiller	1set
12	Haul-off unit with 6 rollers (Forward)	1set
13	Trimming device	1set
14	Haul-off unit with 2 rollers (Backward)	1set
15	Cutter	1set
16	Belt conveyor	1set
17	Electrical control system	1set

Work Condition (provide by customer)

Temperature & Humidity	≤40ºC, ≤95%
Power supply	3-phase, 380 V, 50 Hz(or customized)
Wire/cables:	Wires/cables from power supply to control cabinet of this production line;
Cooling Water hose/pipe	Water supply to machines and pools
Lubrication oil:	Exxon mobile

Energy Consumption

Installation power	Total 250Kw, Actual consumption about 130Kw
Cooling Water	5M^3 / h; 20ºC
Compressed air	1M^3 / h, 0.5-0.7Mpa
Manpower	3 Persons/shift(24 hours need 2-3 shifts)

Acemien Service

1. Installation, debug
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.

2. Training
Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures. 

3. Quality guarantee
We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.

4. After sales
After checking, we offer 12 months as quality guarantee, free offer main parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician. 

After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.

FAQ
Q1: Do you have reference project?
A1: We have reference project in most countries, If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
And you are always welcome to come to visit our company, and see the machine running in our factory, we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine

Q2: Do you provide customized service?
A2: We can design the machines according your requirements(material ,power, product type, machine color and so on),at the same time we will give you our professional suggestion, as you know, we have been in this industry for many years.

Q3: What's your guarantee or the warranty of the quality if we buy your machines?
A3: We offer you high quality machines with 1 year guarantee and supply life-long technical support.

Q4: How long time for installation?
A4: According to your machines order, we will send one or two engineers to your plant, it will take about 10 days to 25 days.