| Customization: | Available |
|---|---|
| Type: | Sheet Extruder |
| Plastic Processed: | PVC |
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| No. | Main machine name | Qty. |
| 1 | Screw loader | 1set |
| 2 | SJZ80/156 conical twin-screw extruder | 1set |
| 3 | Vacuum loader and drying hopper | 1set |
| 4 | SJ50/30 single screw extruder | 1set |
| 5 | Extrusion mould and distributor | 1set |
| 6 | Roof tile forming machine with trimming device | 1set |
| 7 | Haul off unit | 1set |
| 8 | Cutter | 1set |
| 9 | Stacker | 1set |
| 10 | Ridge tile Oven | 1set |
| 11 | Ridge tile Forming machine | 1set/4sets |
| No. | Auxiliary machine name | Qty. |
| 12 | Screw loader | 1set |
| 13 | Mixer unit | 1set |
| 14 | Crusher | 1set |
| 15 | Pulverizer | 1set |
| Machine name | Introduction |
| SJZ80/156 conical twin-screw extruder | Function:make bottom layer Capacity:280-350kg/h Feeder with 2 screws,Feeding smooth and prevent bridging. 2 sets vacuum pots,when clean 1 set pot,do not stop machine running,because other pot also can use,otherwise there is 1 set vacuum pot,it will waste about 10m roof tile when clean pot. Big nut,this can protect the screw and barrel |
| SJ50/30 single screw extruder | Function:make surface layer(ASA/PMMA) With vacuum loader and drying hopper,can make the ASA/PMMA granules dryer. Surface color can according to customers. |
| Extrusion mould and distributor | Function:make ≥ 2 layers roof tile,need the distributor,it can make surface layer and bottom layer together. |
| Embossing roller machine | Function:Embossing pattern, Make the surface more beautiful.The pattern can according to customers. With a type wheel ,customer can type your company name,brand,words etc. |
| Forming machine with trimming device | Function:make roof tile. Type 1: make corrugated tile forming machine with a length counter. type 2: make glazed tile forming machine witha wave counter. |
| Cutter |
Function:according to customers needed length,cutting the roof tile.There is a PLC control,it can set 5 data. |
| Ridge tile Oven | Function: put the flat tile to the Oven, when the temperature reach to 150ºC,put the flat tile to the Ridge tile forming machine. |
| Ridge tile Forming machine | Function:according to ridge mould to make the ridge tile. Corrugated ridge:1set Glazed ridge:4sets All kinds of ridge tiles,we can according to customers requirements. Ridge tile mould: Alloy aluminum,surface with polishing process. |
| Auxiliary machine name | Introduction |
| Mixer unit | Function:mixing PVC powder, CaCO3, CPE, Stearic acid , Compound stabilizer ,ACR etc. |
| Crusher | Function:crush the waste roof tile and recycled PVC materials,such as PVC pipe,sheet,profile etc. |
| Pulverizer | Function:grind the PVC flakes to powder. |
| Raw material & formulation | Bottom layer: PVC powder, CaCO3, CPE, PE-WAX, Stearic acid, Compound stabilizer, ACR, paraffin. Surface layer: ASA granule |
| Description final product | Glazed tile: Width:880mm;1040mm Thickness: 1.5~3mm; Main tile:1set Ridge tile:4sets Corrugated tile: Width:920mm;1130mm Thickness: 1.5~3mm; Main tile:1set Ridge tile:1set All kinds of ridges,customers can choose. |
| Material | Surface layer | Bottom layer |
| Name | ASA (Granule) | Mixed by PVC powder, CaCO3, CPE, PE-WAX, Stearic acid, Compound stabilizer, ACR, paraffin |
| Cost | USD 3400/T, Need 100g/ square meter | USD 300-USD 500/T |
| Weight | 3-5kg/square meter | |
| Thickness | 1.5mm,2mm,2.5mm,3mm(adjustable) | |
| Profit | Product cost USD 1.7-USD 3/ square meter | Normally in market sell at USD 2.7-5 / square meter even more |
| Enduring colorful | high weatherability engineering resin as the surface material of the tile. In in the natural environment, product possesses exceptional durability, under exposing to ultraviolet light, moisture, high and low temperature conditions, 28 years of the stability of color can be promised. Δ E ≤5 |
| Thermal and sound insulation | coefficient of thermal conductivity is 0.293 w/m.k, about a third of clay tile, one fifth of 10 mm thick cement, one over two thousand of the color 0.5 mm steel. Phoneme determined through experiments show that, under heavy rain, hail, gale, such as the weather, PVC roof tile still can absorb well |
| Waterproof | select high weatherability resin, density and no water absorption, no water seepage problems of micro porous, big size area, less roof seam, contact closely. Thus it has excellent waterproof performance, can save the waterproof layer. |
| Fireproof | PVC roof tile's main body material is PVC resin. Its chemical properties of materials determines its flame retardant properties, fire prevention performance achieve B1 level. |
| Light weight | belongs to the light structure material, can effectively reduce the load of the building, enhance security, and at the same time it can save construction main body material, convenient carrying, lifting, reduce construction cost. |
| Insulation | PVC roof tile is non-conductive and intact when accidental discharge. |
| Volume stability | Expansion coefficient of PVC roof tile is 4.93 x 10-5 (1/5 ºC), it possesses low expansion and the bidirectional tensile properties, even the temperature change is very huge, it also can ensure thethe same geometric size. |
| Impact resistance | Another basic characteristic of impact resistance is not easy be broken by the natural force, because of adopt high weather resistance resin with high impact resistance. The fall test shows that no crack by 1 kg of steel ball fall free from 3 m high, no broken with10 shock performance under low temperature. |
| Self-cleaning | PVC roof tile is not easy absorb dust itself. It looks clean as new after the rains washed out, no fouling washed. |
| Corrosion-resistant | PVC roof tile can resist acid and alkali, salt and other chemical corrosion. No chemical reaction under the experiment for alkali, salt, and less than sixty percent of the various kinds of acid for 24 hours . |
| Environmental protection and energy saving | PVC roof tile achieve assessment by development science and technology center of national ministry of construction department. Product environmental protection, energy saving and renewable use, is popularized to support new product "environmental protection, energy saving" at present. |
| Warehouse/Workshop | Machine Dimension (M*M*M): 25(L)×5(W) ×3.5 (H) Crane: Machine positioning |
| Temperature & Humidity | ≤40ºC, ≤95% |
| Power supply | 3-phase, 380 V, 50 Hz(or customized) |
| Wire/cables: | Wires/cables from power supply to control cabinet of this production line; |
| Cooling Water pool size | 8-12m³ |
| Lubrication oil: | Sinopec, Exxon mobile |
| Compressor | necessary (7.5kw) |
| Installation power | Total 284.75KW,Actual consumption about 70% Suggested 200KVA transformer,Needing at least 150KVA transformer |
| Cooling Water | ≤20ºC, ≥0.3Mpa, ~5-6tons/hr |
| Compressed air | 0.3m3/min, >0.6Mpa |
| Manpower | 3 Persons/shift |
| Company | Jiangsu Acemien Machinery Co.,ltd |
| Address | No 2,Changhong Road,Modern Agriculture Demonstration Park,Zhangjiagang City, China |
| Contractor | Sherry |
| Phone | +86 15298808151 |
| Fax | +86 512 5899 9193 |
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