2-Layer PVC Roof Tile Production Line Flow Chart
Main Machine List
| No. |
Machine |
Quantity |
Remarks |
| 1 |
Screw loader for SJZ 80/156 extruder |
1 |
With screw pusher |
| 2 |
SJZ 80/156 conical twin-screw extruder |
1 |
For bottom PVC layer |
| 3 |
Vacuum loader for SJ50 extruder |
1 |
Automatic loading ASA granule |
| 4 |
Drying hopper for SJ50 extruder |
1 |
Heater for drying the ASA granule |
| 5 |
SJ50/30 single screw extruder(ASA) |
1 |
For surface ASA layer |
| 6 |
1300mm Mould unit |
1 |
|
| 7 |
Distributor |
1 |
3 Layer distributor |
| 8 |
Embossing roller |
1 |
For product in 1050mm width |
| 9 |
Corrugated forming machine with trimming device |
1 |
For product in 1050mm width |
| 10 |
Cutter |
1 |
For product in 1050mm width |
| 11 |
Stacker |
1 |
For product in 1050mm width |
Auxiliary equipment
| No. |
Machine |
Quantity |
Remarks |
| 1 |
Moulds of top ridge tile ,hip ridge tile , three way and end ridge tile with forming machine.
Ridge tile Oven. |
4
1 |
|
| 2 |
SRL-Z300/600 Mixer unit.
Screw loader for Mixer. |
1
1 |
Capacity:450-550kg/h
|
| 3 |
Crusher |
1 |
Power: 22kw |
| 4 |
Pulverizer |
1 |
Power: 45kw |
Production Line Principle
By mixing,shearing and heating the PVC resin and other additives mixtures through SJZ65 or SJZ80 conical twin screw extruders, and ASA resin through SJ50 single screw extruder, consequetly these 2 extrudered melt fluid are filtered and compressed before entering into a distributor of three layers,and then to be feeded to the T-die mould,then after embossing,tile forming and sheet cutting,the final PVC ASA glazed roof sheet is made.
PVC ASA Composite Roof Tile Product Advantage
1,Corrosion resistant,especially appicable in places where there is always acid rainfall.
3,Lifespan for about 30 years.
4,Surface layer made from ASA material to keep roof sheet surface color fresh and durable,and also UV resistant.
5,Recycled PVC material can be used to lower the cost as per local market situation.
6,Low dB of noise when it rains.
7,Eco-friendly,the used or waste roof sheet can be recycled into powder by crusher and miller machine to feed the tile production again.
8,Typhoon resistant.
9,Stable and strong enough for heavy objects falling.
10,Light in weight,and easy to handle,transfer and fix.
11,Cheap in cost, and eligant due to sense of ancient visual effect.
Machine Advantage
1,Our roof tile production line adopts advanced co-extrusion technology with screw pressure and fluid temperature monitory.
1,Neat&nice physical appearance.
2,APP remote control of the whole machine by smart phone,which is quite a good convenience for factory boss or administration engineers.
3,Can be running daily for about 25 years under sufficient maintenance.
4,Equipped with reliable famous brand electrical appliance,production steady.
5,Technical support for all lifetime.
6,Commercial formulation for PVC ASA glazed tile provided for evaluation or trial in clients' local market.
After-Sales Service
1 Technical documents
All the symbols on the equipments should be in English. Seller is responsible to provide general layout plan, electric plan, installation direction, and manual book in English to Buyer on time.
2. Arrangement for inspection, installation and testing work
a. After all machines are delivered to customer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
b. ACEMIEN will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer's factory.
c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD80 per day for each engineer.
d. Engineer will give free training lessons to labors in buyer's factory.
e. If buyer doesn't request installation and commissioning by Seller's engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by buyer.
3. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. Insurance company and shipping company will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
b. Guarantee period and after-sales services: 12 months since date of bill of lading
During this guarantee period, ACEMIEN will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, ACEMIEN will provide the buyer spare parts at cost price.
c. Long-term service:
ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.
Business Contact
Sales Manager: Kevin Lu
Audited Supplier 
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