Wasted LDPE HDPE PE/PP Plastic Film Flakes Washing Machine

• Material Processed: Bottle/Film/Bag/Pipe etc
• Plastic Type: PE PP HDPE LDPE Pet BOPP etc
• Screw: Double-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: CE
• Model NO.: PE-001
• Output: 300-2500 Kg/H
• Guarantee Period: 12 Months
• Delivery Time: 30-90 Workdays
• Transport Package: Wooden Case /Plastic Film(or Customer′s)
• Specification: PE 300-2500
• Trademark: ACEMIEN
• Origin: China
• HS Code: 84778000
• Production Capacity: 350 Sets/Year

Product Description

These modular system are capable of processing general plastics including:
* HDPE Bottles
* PE Film (post consumer or agricultural)
* PP Woven Bags
* PET Bottles
...........

Feature of Recycled Film/Bag/Bottle Recycling Line :
1. High automation level, try best to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 500-2500kg/hr

2. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.

3. All parts contacting with plastic material and water are made of high-quality 304 stainless steel; Ensure no second pollution to flakes.

4. Ideal impurity removal effect.

5.Motor:Siemens, WEW
   Gear reducer:SEW, FALK
   Bearing:SKF, FAG, NSK
   PLC:Siemens, Schneider, Beckhoff
   Inverter:ABB, Schneider, Siemens
   Pressure sensor:Dynisco, Gefran
   Low voltage component:Siemens, Schneider, Omron, LS




500kg/h Waste Film Recycling Production Line List for your reference: 

No.	Machine Name	Qty	Parameter
1	Belt conveyor	1 set	1.5kw
2	Crusher	1 set	45/55kw
3	Friction washer	1 set	22kw
4	Hot washer	1 set	4kw(feeding material) 3kW(discharge material) 5.5kw(sitr motor) 60kw(electric heating motor )
5	Floating washer(6000mm)	1 set	2.2kw*2(stir motor) 2.2+1.5kw(pollution discharge )
6	Screw feeder	1 set	3kw
7	Dewater machine	1 set	75kw
8	Pipe dry system(18m)	1 set	7.5kw(blower) 48kw(heating motor)
9	Silo	1 set	1000L
10	Electrical control panel	1 set	Contactor:SIEMENS Inverter:ABB Other:DELIXI
Total		10 sets	All brands can accoring customer's requirements.

We can design a complete films washing line according to your request.
1. Belt conveyor: Convey material to next process.
2. Crusher: Crush the materials to flakes of 15mm (two series: one for PET, one for PP/PE)
3. Friction washer: Surface clean the materials (two series: one for PET, one for PP/PE), and transport material to next washing equipment.
4.Hot washer:Add cleaner to hot water,can clean the oil,sand,soil,glue etc.Two kinds heating types,steam or electrical heating,customer can choose one or both.Electric heating motor 60kw.
5. Float Washer: For separation of the flakes with a specific density of <1g/cm^3 from >1g/cm^3 or in contrast to separate the flakes with a specific of > 1g/cm^3 form <1g/cm^3 (PET >1g/cm^3 and PP/PE <1g/cm^3)
6. Screw feeder: transport material and as well as for rub them for surface cleaning.
7. Dewater machine: for mechanical surface drying of the material flakes with rotating roller (two series: one for PET, one for PP/PE)
8. Pipe dry system: Using stainless steel "U" type pipeline and cyclone silo to dry the material to the necessary residual level for downstream material processing.
9.Silo: Storage for final products.



General information(Take capacity 500kg/h Waste Film Recycling Production Line as example):

Raw material	plastic film,bottle,bag etc(PE PP HDPE LDPE PET PVB etc.)
Final product & Output capacity	Film flakes / 500kg/h
Machine color	Specified by customer

Work condition (provide by customer):

Warehouse/Workshop	Supply of cranes, fork-lifts or other lifting equipment; Mounting materials and tools; Workshop dimension (M*M*M):60(L)×5(W)×5(H);
Power supply	380V,50HZ,3PH(or customer's)

Energy consumption:

Installation power	282.6KW (Actual power consumption percentage: 70%)
Water supply	Consumption: 10ton/h(Proposed water-treatment project)
Ancillary staff	4-6 Persons

Services:

After shipping,two engineers will go to customer's company to install and test machine,and teach customer's workers the operative skills.

- pre-sales services: 
we will take customers to visit our factory and check the machines quality from airport/bus station/train stations.
 
- we will re-designed the machines according to customer's different raw material formulations: driving motors power, electric power model, control method etc.

- after sales services: 
we will offer electric diagram, installation diagram, usage manual.
 
- we will offer the customers online introduction to solve the machines problems/send engineers for customers machines installation, running test, workers training, machines repairmen services etc.
 
- we will offer customers spare parts at cost prices all life long of the machines  .